«OR» is a revolutionary machine which combines advanced technology with new innovations. «OR» belongs to a family of static presses used to produce single-coloured, two-coloured soles from thermoplastic and expanded materials with or without inserts (clips, heel lifts, welts, leather insoles etc.).
This model is completely new and has been carefully designed to simplify and accelerate production, improving quality at the same time. The unique and original way of opening the press allows the “book-type” opening of the mould without having to slide it and so there is no need far carriages (tenders) or other devices far opening the mould at about 90° and in the same way there is no need far pipes, sheaths, cable supporting chains etc. Therefore, wear and tear, maintenance, machine shutdown and so forth are decreased.
«OR» is available in three versions: with 2, 3 or 4 stations.

MAIN FEATURES OF STANDARD MODEL

• 100 ton, hydraulic, adjustable stroke presses;
• Extrusion injection units driven by electric motors;
• Hydraulic gear box and electric control panel built into machine;
• Upper and lower cooling;
• lnjection point height adjustment system, adjustment of 30-90 mm from the upper plate;

Programming of video terminal:

• microswitch and time injection system;
• double shot and anti-contraction time system;
• timed blowing system;
• temperature control;
• self-diagnosis analysis assisting the operator.

Output depends on the type of thermoplastic material used, the model and weight of the sole and the skill of the operator.

OPTIONALS:

• 150 ton presses;
• Reciprocating screw hydraulic injection unit;
• Transfer injection unit;
• Extruders with hydraulic motors;
• Extruders with electric motors and speed control with electranic presetting;
• Upper extraction device;
• Lower extraction device;
• Nozzles with hydraulic closing and opening;
• Mechanical hands for product extraction;
• Robot far automatic insertion of welt;
• Material aspirator;
• Compressor;
• Refrigerator.

Rotative machines for full plastic sandals and low boots.

The IT1_OC plant series was built using criteria which bases itself on reliability, versatility and easy to use machines, these are all part of the characteristics belonging to ottogalli’s plants which are created for the production of soles, boots, sandals and full plastic shoes in pvc and tpr materials.
The machines belonging to this series are articulated in three different models:

IT1_OC 400: indicated for the production of sandals, galoshes, small boots up to 23 cm in height: half-pair moulds are injected in every mould-carrier. For soles: one-pair of moulds are injected in each mould-carrier.

IT1_OC DP 400: for the production of sandals, soles, shoes, galoshes and small boots up to 23 cm in height: one-pair of moulds are injected at each station.

Sample products: 

Rotative machines for full plastic sandals and low boots.

At the technological vanguard for its characteristics of versatility, ease in operation and reliability, this new model is the latest evolution of the renowned IT1_OC Model for the production of soles and all-plastic sandals.

Re-designed and built with materials of excellent quality, the IT1_OC 80/120 Ton has been equipped with a new press that permits more compact dimensions to be achieved while maintaining its structural strength and clamping force - two characteristics that make it so extremely competitive and such a sound investment.

The IT1_OC 80/120 Ton Model has been provided with a new, high efficiency injection unit available in two distinct versions to offer the best response to the widest production needs.

Sample products: 

Rotative machines for two-three-four colours full plastic high boots.

IT_OC Series includes an ample range of automatic systems for the production of shoes, sandals and boots in thermoplastic material. The mould-holders are designed to house a pair of moulds that are capable of working in both SU (Sole/Upper) and US (Upper/Sole) operating modes. The first system permits the simultaneous injection of the sole and the upper using just one unit with a Vertical/Horizontal press, while the second system permits the injection of the upper on one press and the injection of the sole on the second press.

A control unit manages the primary work parameters while the Energy Saving system guarantees significant energy savings. The multi-station rotary table is equipped with hydraulic position braking. The injection units can include 2, 3 or 4 injectors and work in SU, US or SU + US operating modes.
The IT2_OC 900 is without a doubt the best-selling boots production machine in the world, and has created the success of hundreds of customers who provide us with suggestions for its continuous improvement. The machine produces boots up to 49 cm high in up to 4 different colours and features up to 14 stations and over 350 tons of press clamping force.
The technology of simplicity, safe and reliable for the next 20 years, and high-quality machines are the characteristics that have always distinguished OTTOGALLI CORPORATION products.

Sample products: 

Rotative machines for PVC and TPR soles.

The EPS_OC Series Line. These are the latest machines for the production of soles.
This line is distinguished by its low acquisition cost and low system operating cost. With this machine, we have achieved the ideal quality/price ratio by applying the same advanced technology that has always made our systems unique in all the world.

Sample products: 

Rotative machines for foamed and bright soles in pvc material.

The IT1_OC LE 400 machine can produce slippers with or without uppers, multi-insert soles, and welts; the high press clamping force also makes this machine an excellent choice for extremely slender soles.

This machine injects one pair per station with one injector per foot; in other words, this production of a one-colour pair with the use of two injectors permits efficient injection control.
When expanded materials are used, outputs of more than 100 pairs/hr are reached.With the injection of compressed air during the injection phase and the rapid degassing system, materials expand better, acquire a more uniform and brighter appearance, and do not require a final finishing treatment.The high-level components utilized are managed by sophisticated, state-of-the art software. The choice of some of the world's largest producers, this is without a doubt the machine that has greatest success in the past few years as proven by the sale of 150 models, and its quality/price ratio is absolutely one of the best.

Sample products: 

Multistation rotative machines for multicolour unit soles.

The units in the “S” rotary line are automatic machines for the production of soles in one-colour, two-colour and three-colour material, with two moulds per station.
The parameters are managed by a PLC command unit and, in some of the models, by a video micro-compressor. Our models also include the possibility to work with the double system sole/uppers and uppers/sole. Working with the s/u system involves a mould made up of four pieces . The sole and midsole are injected simultaneously on the same press in the three colours - two colours on the sole and one for the midsole. The u/s system is carried out with the sole and the upper edge on the first press and the midsole on the second. All the machines are equipped with a post-injection anti-shrink system, Energy Saving and an air-blowing unit.

È una macchina ad iniezione a ciclo completamente automatico per lo stampaggio di componenti in materiale termoplastico.

La TA98 è dotata di:

• Pressa idraulica da 100 tons a velocità, pressione e corsa controllare e programmabili;
• Portastampo doppio normale per tacchi con circuito di raffreddamento;
• Testa ad due ugelli;
• Bilancine con sensori per il controllo uscita prodotto;
• Programmazione e controllo da terminale video di tutti i parametri di velocità, potenza e temperatura;
• Estrattore idraulico ad estrazione ripetitiva;
• Gruppo iniezione programmabile a più fasi e modi, è possibile variare la velocità e la potenza più volte durante la stessa iniezione;
• Tutti i movimenti sono controllati da trasduttori ad ultrasuoni assoluti con la precisione al centesimo di mm;
• Non esiste sulla macchina nessuna camma da registrare;
• La centralina idraulica, il quadro elettrico e il pulpito di comando sono incorporati nella macchina, in modo tale da creare un unico monoblocco;
• Sul terminale video si possono memorizzare ed archiviare i programmi delle varie produzioni per poterle richiamare ogni qualvolta si dovessero ripetere.
• Marcatura CE.

The rotary machine mod. IT1 700 OC is for the production of one-colour soles, galoshes and boots up to 38 cm in thermoplastic and expanded materials.

IT1-OC series fabricates high quality manufactured items, it is user-friendly, highly productive and very profitable for the user.

Ottogalli Corporation proposes this type of machine after a careful activity of up-grading which had involved the technicians in a restyling, without modifying the structural hardness and reliability.